Subject: 36TR Industrial Process Chilling Plant

We thank you for inviting us to offer you our chillers. For your requirement of 36 TR

we are pleased to submit our best offer for supply of 36 TR (nominal capacity) highly

energy efficient AC Dx Chillers Package unit options as follows:

Our Scope of work will consist of:

• Air-cooled Chiller Model No. SRAC-036X2SC of 36TR capacity with
• Hermetically Sealed Scroll Compressor from Danfoss / Copeland.

Accordingly your scope of work will consist of:

• All civil work, masonry, RCC work such as making supporting structure
• for chiller, breaking and making good of walls, slabs, construction of pipe /
• cable trenches, platforms for the equipment, any excavation work
• Condenser water pumps, Cooling towers, Chilled water Tank, makeup water tanks, etc.
• Total interconnecting piping & insulation work, outside the base frame of our supplied

Total interconnecting power cabling other related electrical work,

outside the base frame of our supplied equipment.

• Unloading, Positioning and installation of all the equipment at their proper place, with due

 Any other material / work, which is not included within

our scope and may be required for the proper commissioning

and operation of the system.

Technical Specifications(Cooling Capacity 36TR / 126kW) :-

1. System : Industrial Process
2. Model : SRAC-036X2SC
3. Refrigerant Load : 36 TR
4. Entering Water Temp : 12°C
5. Leaving Water Temp : 7 °C
6. Evaporator type : Shell & Tube type
7. Condenser : Copper Finned & tube type
8. Coolant : Water
9. Refrigerant : R-410A
10. Refrigeration Compressor : Scroll type
11. Safety interlocks : SPPR

Oil Heater

LP / HP Switch

Digital Temp Controller Chilled water flow failure

Compressor over load trip Anti-freezing Protection

Compressor:

1. Make : Danfoss / Copeland
2. Type : Hermetically Sealed Scroll Compressor

Insulation Material:                                      Nitrile sheet 19mm Armaflex Class’O’

Expansion Device:                                         Thermostatic Expansion Valve With Extl. Equaliser

Electrical:

1. Power supply :                                            415 V (±3%), 3 PH. , 50HZ (±3%) , AC
2. Power Consumption :                                  45.5kW

General Specification:

1. Noise Level : Less than 80db at 5 m distance
2. Design Temp : 45°C Ambient

Special Features:

• Manufactured at its ISO 9001:2015 certified factory with good class manufacturing

 Highly reliable compressor in its range for longer life.

• Our Customisations build the reliability of your
• Drive down operating costs with Sheetal’s Industry leading cooling
• Automatic staring of chiller in case of power
• Password Protection at various
• Lesser footprint, compact plug-in
• Suction gas cooled, fully Semi-hermetic, energy efficient Scroll

Salient Features of Scroll Chillers:

• Scroll compressors = simpler design
• No oil changes or rebuilds are required and avoids complexities within the system
• Scroll Chillers = energy efficiency at part loads
• Multiple scroll compressors helps in better energy efficiency at part loads
• Reliable Danfoss make High Performer Hermetic Scroll compressors for quiet, efficient & maintenance free operation

• Danfoss / Copeland make Fully Hermetic Scroll / Reciprocating Compressor
• equipped with Crank case heater to avoid flooded start iniatally.

• High and low pressure protection is innate to safe guard the compressor and the refrigerant

• High Volume, High Pressure Crompton / Kirloskar make pump and insulated stainless steel tank are integrated to reduce

• Automatic refeeding Frot valve. As soon as the level goes below a point, in stainless steel water tank the valve gets ON to refeed the tank from

• Shell & Tube type Evaporator, designed to perform efficiently for various capacity

• Anti freeze protection will trip the chiller as soon as the temp of water in the evaporator goes below a stipulated limit. This saves the evaporator and the compressor failure due to freezing of water. It is an additional foolproof

• Large sized air cooled condenser designed with inner groove copper tube and slit fins to take care of harsh Indian summer

• Symbol make Flow Monitor in Process return line senses the flow from mould/Reactor and will trip the chiller as soon as flow is stopped due to blockage in mould or if the pipes have got disconnected in the mould

• Refrigerant sight glass provides facility of visual inspection of system

• Danfoss / Emerson Make Filter Drier ensure moisture free refrigeration system

• Danfoss / Emerson Make Thermostatics Expansion vave maintain constant superheat

• Danfoss/Emerson make solenoid valve in refrigerant circuit,
• prevents any liquid accumulation in the evaporator as well as in the

• Overload protection of Compressor, pump and fan enhance safety of components

• Isolated cabinet accommodating all necessary switch gear and power control components are of L&T / SIEMENS

• Dedicated Subzero / Dixell make Programable Controller
• work as brain of system which is user friendly due to its easy fault monitoring and problem solving capabilities

• Chiller is made with R-407C / R- 22 Gas which is the environment friendly HFC and it is good for the Indian

• Powder-coated fabrication provide superior durability, corrosion protection and is less likely to be damaged while lifting/installing the chiller

• Chiller water piping are factory piped with water filter to the edge of unit to avoid  foreign particles in evaporator

Material & Make:

1. Compressor : Danfoss / Copeland
2. Condenser : Bright / Equivalent
3. Evaporator : Bright / Equivalent
4. Base Frame : Sheetal
5. LP/HP Switch : Danfoss / Emerson
6. Expansion Valve : Danfoss / Emerson
7. Electrical Panel : Sheetal
8. Switchgear : L&T / Siemens
9. Valve : Danfoss / Emerson
10. Isolation Valve : Danfoss / Emerson
11. Drier Filter : Danfoss / Emerson

Important:

Obligations of Purchaser (not included in this warranty):

• Failure to start due to voltage conditions, blown fuses or other damage due to inadequacy or interruption of electrical
• Routine maintenance of the equipment, filter replacement, cleaning of condenser coils or heat
• Damage due to freezing of condensing water, inadequate or interrupted water supply, use of corrosive water or rearrangement of plumbing
• Damage caused by accident, misapplication, abuse, alteration, tampering or servicing by other than an authorized representative of
• Damage resulting from use of equipment in corrosive Normal
• deterioration of the equipment due to atmospheric conditions and deterioration
• of the equipment on account of rusting, etc. due to idling or improper storage.
• Damage due to use spurious spare
• Damage due to negligence or lack of proper maintenance, improper handling
• by the Purchaser or his employee or agents in case of repairs of
• Damage due to any cause beyond our

Price Escalation:

The price quoted is based on the present day cost to us of materials,

bought-out parts and components.

Any increase in their cost will be added to the agreed contract price and

will be payable by the Purchaser against presentation of our invoices.

Payments Terms:

40% of the order value as security deposit along with the order and balance 60% plus

all statutory taxes and levies as applicable at the time of supply shall be payable

against proforma invoice prior to despatch. All payments should be made by means

of a bank draft taken out in the name of the company. All payments are

non-refundable and non-interest bearing.

Taxes / Other Charges:

1. GST will be extra as applicable 18 %
2. Transportation charges extra- At actual, (To pay basis) at party’s risk.
3. Goods to be insured by client
4. Lifting of material by client
5. Packaging charges nil

• Total Power 11 KW
• Voltage OS 240V,Input 415 V+N
• Filling Capacity 200 ml to 2,000 ml
• Wash Stage 16 Stage
• Rinsing & Washing Heads 16 Nos.
• Filling Heads 16 Nos.
• Capping Heads 12 Nos.
• Structure Rotatory
• Bottle Placing Air Blower
• Bottle devour Neck Holding
• Bottle Type Pet Bottles Only
• Work Purpose
• For Filling: 2 hundred, 500, 1000 ML, 2000 ML Pet Bottles

1. CARTRIDGE FILTER [5 Micron]: 2 Pcs.
2. RO MEMBRANES: 40*40 (Lcm/ Trimax)
3. NO. OF MEMBRANES: 6 Pcs
4. MEMBRANE HOUSING: 3 Pcs (Stainless Steel)
5. NO. OF HOUSING: 2 Pcs
6. HIGH-PRESSURE PUMP [SS 304]: One (LUBI/SHAKTI)
7. PRESSURE GAUGES [0-5 & 0-20]: 2  Pcs
8. SKID [MS]: One
9. INTERCONNECTING PIPEWORK: One Lot UPVC
10. LP SWITCH [PVC]: One Pc
11. FRP Vessel 13-54 – Starlite 2 Pcs
12. Tds, meter online: 1 (Digital HM)
13. Frame: 1.5 Inces Stainless Steel
14. Raw Water Pump: 1 HP (USHA/CRI)
15. Control Pannel –  Digital 

Cavity-  2 PCS
Neck Size- 28-46mm
Volume Range- 1000ml
Production- (500ml) 2200BPH
Clamping Force- 16 Ton
Clamping Type- Fully Pneumatic Toggle System Servo Electric System
Indexing Operation- Fully Pneumatic Toggle System Servo Electric System
Working Pressure- 10/20 Bar/CFM
Blowing Pressure- 30/55 Bar/CFM
Total Load- 22kw
Running Load- 12 kw

Details

Highest production 2 cavity 2200 – 2500 BPH guaranteed
Servo indexing Ensures 20% – 30% higher production and less maintenance
Event log system- memory to stay one month data of fault/event, online troubleshooting guide
Predictive Maintenance indication ensure zero Maintenance required to make machine smart
Provision of Auto Fault Detection.

Technical Specification of 1000 Lph Ro Plant:

• RO MEMBRANES : 40*40 ( Csm /Dow )
• CARTRIDGE FILTER [5 Micron] : 2 PCS.
• NO. OF MEMBRANES : 4 
• MEMBRANE HOUSING : 2 ( Stainless Steel)
• NO. OF HOUSING :
• HIGH PRESSURE PUMP [SS 304] : One (CRI/LUBI)
• PRESSURE GAUGES  [0-5 & 0-20] : One Each
• SKID [MS] : One
• ROF INDICATOR : Two
• CONDUCTIVITY INDICATOR [0-200 μs] : One
• INTERCONNECTING PIPEWORK : One Lot UPVC
• Digital Control Pannel: 1  Automatic
• Raw Water Pump: Usha 1 Hp
• Multiport Valve: 2 Pcs Initiative
• Tds Meter – 1 Digital ( In Panel)
• Flow Meter – 2 Pcs ( Imported)
• Pressure Meter ( 2 Pcs Imported)
• Power Consumtion – 2 Kw
• Controll Type – Automatic
• Weight – 150 Kg

Technical Details of 2 Ton Online Water Chiller:

• Material – MS Powder coated
• Brand – Emerson
• Cooling Capability – 2 KW Temperature 11 Degree
• Motor Power – 0.5 Voltage 220 v
• Warranty – 1 year
• Weight – 50 kg
• Water Flow Capacity – 1000 liter
• Phase –  Single
• Pump – 0.5 HP
• Power Source –  Electric
• Auto Restart –  Yes
• Automation Grade – Automatic
• Plant Type – Water Chilling Plant
• Tons of Refrigeration – 2 TR

• JUMBO HOUSING FILTERS – 1 PCS ( LCM)
• RO MEMBRANES: 4040
• NO. OF MEMBRANES: 2 ( TRIMAX / TFC)
• MEMBRANE HOUSING: 2
• NO. OF HOUSING: 2 (SS/ frp)
• HIGH-PRESSURE PUMP:  ( Cri/ Lubi- 2 HP )
• Control Pannel : One ( Automatic)
• ROF INDICATOR: Two
• CONDUCTIVITY INDICATOR [0-200 μs]: One
• PIPEWORK: One Lot [UPVC- ASTRAL
• Stainless Steel Frame 1 Inches)
• Raw Water Pump: Usha (1 HP)
• Vessels – 2Pcs ( Starlite/Lcm)
• Mpv – Initiative – 2 Pcs (1 Inch)
• Pipe – UPVC (Astral)
• TDS METER – ONLINE DIGITAL
• Resin System – Imported / Purolite

Video Link

Specifications

Product Specification

TECHNICAL SPECIFICATIONS

1.RAW WATER PUMP

Purpose- To feed the Dual Media

Filter at pressure more than

2.0 bar, which is min. operating pressure for filter.

Specifications

1.  MOC : CI
2. Type : Horizontal Centrifugal Power Required: 0.5 HP
3.  Electrical : 230 V, Single phase , 50 hz
4.  Make : Cri 0.5 HP
5. Quantity : 1

2.DUAL MEDIA FILTER

Purpose- To remove the total suspended solids, dirt , iron andreduce silt density index which can foul the membranes

Specifications Vessel :

1. a) Make: Pentair, Sealfo or Equivalent
2. b) Material of Construction: FRP
3. c) Diameter: 8”
4. d) Height: 44”
5. e) Testing Pressure : 10 kg/cm2
6. f) Opening: Top
7. g) Quantity: 1 No. Valve:3/4”

3.MICRON FILTER

Purpose To remove the fine particles up to 05 microns and reduce silt density index levels to acceptable level.

Specifications Cartridge Filter & Housing Housing:

1. a) MOC of Housing: PP
2. b) Length : 20”
3. c) Diameter: 2.5”
4. d) Quantity : 1 No.Cartridge :
5. e) Make : Seaflo
6. f) Cartridge MOC : Polypropylene
7. g) Length: 20”
8. h) Diameter : 2.5”
9. i) Quantity: 1 no.
10. k) Micron rating: 05 micron

4. HIGH PRESSURE PUMP

Purpose- To feed the Reverse Osmosis Membrane at pressure more than the osmotic pressure taking into consideration flux rate, flow and recovery.

Specifications

1. a) MOC : Stainless Steel
2. b) Type : Vertical Multi stage
3. e) Power Required: 1.5 HP
4. f) Electrical: 230 V , Single phase, 50 hz
5. h) Make: CRI

5.RO MEMBRANE

Purpose- To remove the major part of TDS upto 98% by Reverse Osmosis Membranes arranged and designed to give adequate flow and recovery.

Specifications

1. Type: Spiral Wounded
2. The diameter of Membrane: 2.5 inch
3. Length of Membranes: 1 Mt.
4.  No. of Membranes : 1
5.  Salt Rejection per Membrane: 98-99%
6.  Make of Membranes: Vontron/ Thaiaqua/Dow 4040 or Equilent
7. System Recovery: 50 %

6.RO PRESSURE TUBE

Purpose To pack Reverse Osmosis Membranes and operate at high pressure up to 250 psi

Specifications

1. a) MOC: FRP
2. b) Diameter of Pressure Vessel : 4.5 inch
3. c) Length of Pressure Vessel : 1 m
4. d) No. Pressure Vessels: 1
5. e) No. of Membrane per Vessel: 1
6. f) Position: Horizontal, Series
7. g) Arrays: 1 No.9ELECTRIC PANALICONPurpose

A control panel is provided as a safety measure for the pumps & other electrical items.

Specifications-

1. a) Complete Starters, Overload relays, and single-phase preventor for Pump.
2. c) Push Buttons10

7.INSTRUMENTATION

 Purpose-

1. a) Flow Meter To measure the online flow of water
2. b) Low Pressure Switch : To protect RO pump from dry running
3. c) High Pressure Switch: To protect RO pump from back pressure
4. d) Pressure Gauges : For calculate ^P for each unit in RO system

Specifications

Rota Meter :Quantity : 2 Nos.( permeate & reject line)

Range : 250 ltr per hour

Product Description:

We offer the Demineralised Water  Plant to our clients.

Demineralization is that the process by which total dissolved solids (TDS)

present in water are removed effectively.

A properly packaged unit incorporates the principles of Natural Process,

Degasification and Polishing, to supply mineral-free water.

Demineralized Water Plant Advantages:

Variety of cost effective standard models Advanced selection software for optimal

configuration Improved aesthetics and rugged design User-friendly,

low maintenance and straightforward to put in Versatility in applications Simpler

distribution and collection systems Pre despatch assembly check Quick availability

Having valuable experience and Established in the year 2010.

“AQUAFILTER PLANTS” we’ve become an eminent manufacturer, service provider

and supplier of a good assortment of Bulk Storage Diesel Tank, Filtration Plant,

RO Plant, Water Softening Plant, Water Treatment Testing Equipment and

Swimming Pool Equipment.

SCOPE OF SUPPLY

•  CARTRIDGE FILTER [5 Micron] : 1 No.
•  RO MEMBRANES: 40*40 (Trimax/ LCM)
• MEMBRANE HOUSING: 1” (SS)
• NO. OF HOUSING: 1
• HIGH-PRESSURE PUMP: One (SHAKTI)
• PRESSURE GAUGES [0-5 & 0-20] : One Each
• SKID [SS] : One
• FLOW INDICATOR: Two
• CONDUCTIVITY INDICATOR [0-200 μs] : One
• INTERCONNECTING PIPEWORK: One Lot [ UPVC] Astral
• AUTOMATIC CONTROL PANNEL- L&T
• RAW WATER PUMP– Usha (0.5 hp)
• MULTIPORT VALVES –  Initiative
• Resin System – 1 Set

(#dm_plant #dm_water #dm_water_plant #dm_plant_process

#dm_plant_chemicals #dm_plant_design #dm_plant_exporters_india

#ro_dm_plant #dm_plant_animation #dm_plant_process_hindi

#dm_plant_regeneration #dm_plant_video #dm_plant_working

#dm_plant_basics #demineralize_system #dm_plant_india

#industrial_dm_plants #two_bed_dm_plant

#dm_plant_demineralize_system_by_ion_exchange_resins